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Emulsion Adhesive Technology
Pavement: Tack Coat - Fog Seal - Seal Coat

CarbonPlex™ Liquid Sealant is filled with an engineered hydrocarbon additive which is an asphalt derived, emulsified, high molecular weight thermoplastic. It exhibits a high softening point, good low temperature ductility and excellent hydrolytic stability to a broad range of emulsion systems including; (trackless) tack coats, fog seals and seal coats.

For the past several years industry applicators and property owners recognizing the inherent health problems associated with coal tar based sealers have searched for a more user friendly, qualified replacement. In addition to the industry, public agencies are aware of the cancer causing ingredients commonly identified as Polycyclic Aromatic Hydrocarbons (PAH’s**) and have gone as far as to ban the use of such products containing these chemical compounds, as found by the U.S. Geological Survey’s 20 year study, to be contaminating local watersheds. Can there be a sealer free of such harmful ingredients?

Yes! Recently, a CarbonPlex HB (Hard Base) sealant was formulated to eliminate PAH’s within it’s chemical make-up while proving to maintain or improve characteristics versus that of a coal tar sealant (FAA fuel resistance, scrub test longevity). Initial independent lab testing of this formulation displayed no detectable PAH’s!

 

**PAH’s are toxic to humans and other mammals, birds, fish, amphibians, invertebrates and plants, according to the U.S. Environmental Protection Agency.

 

CarbonPlex Advantages:

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Excellent substrate wet-out assures infill and sealing of micro capillary surfaces

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NO Polycyclic Aromatic Hydrocarbons (PAHs)

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Chemical resistance, rate of cure, final surface hardness and skid characteristics can be modified to meet a variety of specifications

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Fog coat applications of binder emulsion cures in as little as five minutes, in sunny conditions, to a track free surface

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High molecular weight (HMW) raises cohesive strength at all temperatures; with much improved abrasion resistance

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Very high softening point for some applications (>200ºF)

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Improved ductility in cold climate

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Rapid rise in early green strength

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HMW binder passes kerosene resistance test, making sealants useful for airports and fueling ramps

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HMW binder much more UV/Infrared resistant for longer lasting black surface

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Cured adhesive and sealant films are highly water resistant immediately after “breaking”, even under nighttime cure conditions and high humidities

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Safe to handle and store

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Not DOT regulated

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Easy clean up with water

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Cured container residue safe for municipal landfill

 

 

CHARACTERISTIC

TEST

RESULT 

R & B Softening Point Range

ASTM D 36

150ºF - 160ºF

Ash Content

 

1%

Residue range (Dilute/Non-dilute)

ASTM D 86

28-62%

Viscosity @ 77ºF

 

150-350 cps

Pump Stability

   Cold   1000 cycles

   Hot

 

Passes

 

Fuel Resistance     

ASTM D 3370

Passes

Type I Slurry

WTAT 6 Day

<20 g

Nighttime Cure Rate

   P.T. -> 60ºF

   A.T.>60ºF

   Humidity >80%

 

6 hours

Daytime scuff/tear resistance

   P.T. >100ºF, A.T. >90ºF

 

<1 hour

 

Saybolt Viscosity, sec

   25ºC

   50ºC

ASTM D 88

 

140

102

 

Rotational Viscosity, cps

   25ºC

   50ºC

   75ºC

Oregon Tank Group Procedure

 

 

134

117

140

Settlement/Storage Stability; %

   24 hr

   5 day

 

 

0.04

0.02

Sieve Test, %

ASTM D 244

0.01

Penetration, Drum

   4ºC

   25ºC

   60ºC

ASTM D5

 

 

2.0

9.0

1.59

Ductility, 5cm/min, cm 25ºC

ASTM D 113

22.5

Solubility, %

ASTM D 2042

98.98

DSR

   70ºC

   76ºC

   82ºC

AASHTO T 315

 

9.62

3.99

1.78

Creep Stiffness (not aged)

+6.0ºC Stiffness Mpa

0.0ºC Stiffness Mpa

-6.0ºC Stiffness Mpa

+6.0ºC M Value

0.0ºC M Value

-6.0ºC M Value

ASSHTO T 313

 

128.3

365.5

712.6

0.448

0.343

0.241

Patti Test (Adhesive Strength)

   25ºC

FHWA     

 

 

154 psi   

 

     
   
EPA Test Method SW846, Series #8270
 
Characteristic (PAH's) Results
 
Acenaphthene Not Detected
Acenapthylene Not Detected
Anthracene Not Detected
Benzo[a]anthracene Not Detected
Benzo[a]pyrene Not Detected
Benzo[b]fluoranthene Not Detected
Benzo[g,h,i]perylene Not Detected
Benzo[k]fluoranthene Not Detected
Chrysene Not Detected
Dibenz[a,h]anthracene Not Detected
Fluoranthene Not Detected
Fluorene Not Detected
lndenol[1,2,3-cd]pyrene Not Detected
Napthalene Not Detected
Phenanthrene Not Detected
Pyrene Not Detected